Hello, just reporting what i got with the instructions Paul posted. Managed to delete the plug ins and reinstalled Zapplink 3 via the Pixelogic downloadable files.
I tested it out with separate installs, using zapplink on 3 object meshes. initially worked for zspheres, simple shapes etc. I was relieved!
But then started getting wonky once I imported the mesh i was working on. It went back to photoshop with just the white layer without zdepth. and on some instances would just completely shut down.
My female body mesh is about 100k - 300k polys. Document size is about 1800pixels x 900 (some such).
The good thing is i was able to export out some polypainting and managed to fill out the other details with just compositing in photoshop and twiddling in Maya.
Thanks for the help guys!
^^