ZuZu.........I worked it out

[ed_the_atom]

Thanks for your response ZuZu....

However I have worked it out to my satisfaction.

In object one........the object giving the most grief when polymeshing.......there is a hard mesh dense wavey area....this is the area that is 'pushed' into another object...then meshed.

In 0bject two........I smoothed this area (this being the right hand leg) and had absolutely no problems polymeshing.

So it appears that two objects that are to be polymeshed must be as uniform, or smooth as possible in the area where they join. Then the polymesh is practically perfect.
Simple really, sometimes I wonder how I find my way to the Kitchen.

Thanks again :)

http://www2.zbrushcentral.com/zbc_uploads/user_image-1011057173lfn.jpg